CONTAINER TOTE AVIATION GENERAL DUTY

Container Tote Aviation General Duty

Transtainer Container Tote Aviation General Duty “CTAVGD” IBC Series are United Nations IMDG approved Stainless Steel  Intermediate Bulk Containers (IBC’s) specifically designed for the transportation, storage and decanting of “Aviation fuel” Avgas and Jet A1.   The tanks are commonly referred to as IBCs and Totes. 

Transtainer IBC’s  include mandatory safety features accredited by the United Nations IMDG certification system such as: compliant anti-splash fill tube, IMDG approved crane lifting lugs, low level sample valve at the lowest point in the tank, center fusible cap to comply with fire safety requirements, dipstick for fuel monitoring and optional pressure vacuum vent and pump suction tube. 

Transtainer Aviation IBC’s  feature four top mounted BSP  sockets for ease of customisation for specific refuelling requirements.  All sockets can be modified to NPT thread or flanges. 

Features and Benefits Usage Capacities Applications
UN31A/Y Approved
Field Proven Design
Reduced Contamination
Minimal Residual
20 units per 20 ft FCL (1000L) for global shipping		 Delivery
Storage
Transportation
Decanting 		 500 litres
1,000 litres
1,250 litres
1,500 litres
1,750 litres
2,000 litres		 Flammable Liquids
Corrosive Liquids
Hazardous Liquids
Combustible Liquids  

PRODUCT EQUIPMENT AND MATERIAL DATA

The Aviation IBC Totes are available as:

  • The IBC with standard operation and safety equipment
  • The Standard IBC plus optional equipment/parts
Standard Equipment – Discharge: 50mm ball valve c/w camlock
– Fill: 50mm compliant anti-splash fill tube c/w camlocks
– 20mm Low level sample collection point ball valve c/w camlocks
– Dipstick for storage monitoring- IMDG compliant lifting lugs
– Centre cap featuring fusible safety link
– Temperature relief 138°C
Auxiliary / Optional Equipment – Dry break couplings
– Pumping solution including suction tube
– Pressure / vacuum vent +35kPa / -3.5kPa
Materials and Options – Shell: 2.5 to 3mm stainless steel 304 plate (volume dependent)
– 316L stainless steel optional
– Skid assembly: 3mm stainless steel 304 plate and   sections
– Camlocks in  Stainless Steel 316
– Valves in Stainless steel 316
– Manway gasket: in Nitrile, PTFE, EPDM or Viton

PRODUCT CODES AND DIMENSIONS

Product Code Capacity (L) Length (mm) Width (mm) Height (mm) Weight (kg)
CTAVGD500 500 1128 1128 784 148
CTAVGD1000 1,000 1128 1128 1184 160
CTAVGD1250 1,250 1128 1128 1384 202
CTAVGD1500 1,500 1128 1128 1584 258
CTAVGD1750 1,750 1128 1128 1784 280
CTAVGD2000 2,000 1128 1128 1984 290

OUTSIDE FEATURES

OUTSIDE FEATURES

INSIDE FEATURES

INSIDE FEATURES

STANDARD PARTS​

Discharge Outlet

Controlled and secure discharge outlet complete with ball valve and cam lock assembly

Specifications​

  1. Elbow 90° 50mm Male-Female SS316 
  2. Hex Nipple 50mm BSP SS316
  3. Ball Valve 50mm Female-Female SS316 
  4. Camlock 50mm Male-Male SS316
  5. Camlock Dust Cap 50mm

Fill Inlet

Secure and Compliant anti-splash fill tube with anti-siphon hole

Specifications​

  1. Pipe 50mm threaded-end BSP SS
  2. Anti-siphon hole
  3. Camlock 50mm Male-Female SS316
  4. Camlock Dust Cap 50mm SS316

Sample Collection Outlet

Low level sample collection outlet

Specifications​

  1. Bush 50mmx20mm SS316
  2. Pipe 20mm threaded-end BSP SS304
  3. Ball Valve 20mm Female-Female SS316 (w/ Locking Device)
  4. Camlock 20mm Male-Male SS316
  5. Camlock Dust Cap 20mm SS316

Dip Stick

For fuel monitoring

Specifications​

  1. CT Dip Stick Bottom Plate SS304? welded to tank
  2. CT Dip Stick Guide Tube with inscribed scale in Litres SS304?
  3. CT Dip Stick SS304
  4. Camlock 50mm Male-Male SS316
  5. Camlock Dust Cap 50mm SS316

STANDARD PARTS

Discharge Outlet Exploded Parts Specifications
Controlled and secure discharge outlet complete with ball valve and cam lock assembly  

  1. Elbow 90° 50mm Male-Female SS316 
  2. Hex Nipple 50mm BSP SS316
  3. Ball Valve 50mm Female-Female SS316 
  4. Camlock 50mm Male-Male SS316
  5. Camlock Dust Cap 50mm SS316
Fill Inlet Exploded Parts Specifications
Secure and Compliant anti-splash fill tube with anti-siphon hole
Fill Inlet		  

  1. Pipe 50mm threaded-end BSP SS
  2. Anti-siphon hole
  3. Camlock 50mm Male-Female SS316
  4. Camlock Dust Cap 50mm SS316
Sample Collection Outlet Exploded Parts Specifications
Low level sample collection outlet
  

  1. Bush 50mmx20mm SS316
  2. Pipe 20mm threaded-end BSP SS304
  3. Ball Valve 20mm Female-Female SS316 (w/ Locking Device)
  4. Camlock 20mm Male-Male SS316
  5. Camlock Dust Cap 20mm SS316
Dip Stick Exploded Parts Specifications
For fuel monitoring
  

  1. CT Dip Stick Bottom Plate SS304? welded to tank
  2. CT Dip Stick Guide Tube with inscribed scale in Litres SS304?
  3. CT Dip Stick SS304
  4. Camlock 50mm Male-Male SS316
  5. Camlock Dust Cap 50mm SS316
IBC Manway Lid Exploded Parts Specifications
Manway Lid with secure fusible cap
  

  1. CT IBC Fusible Cap 75mm
  2. CT IBC Lid Plate
  3. CT IBC Lid Clamp
  4. Manway-Lid Seal Gasket
  5. Hex Bolt M16x2.0 120-long GR8.8 SS316
  6. Hex Nut M16x2.0 GR8.8 SS316
UN Approval Nameplate Exploded Parts Specifications
Low level Nameplate stamped with UN approval number for the IBC  

UN 31A/Y/03 19/AUS/TRANSTAINER DGSA061/1706/948

OPTIONAL PARTS

Pressure / Vacuum Vent Specifications
Designed to protect the tank from any over-pressure or any vacuum in excess.
Pressure Vacuum Vent
  1. Pressure Relief Valve 50mm BSP SS316 Viton® O-ring seal 35kPa/3.5kPa
  2. Pressure settings = 35 kPa
  3. Vacuum settings = 2.00 – 11.0 kPa
  4. Working Temperature = -40°C to +200°C NB: temperature range vary according to O-ring material
Dry Break Coupling Specifications
Ensures quick and safe connection of hose assemblies and loading arms to mobile and stationary tanks under pressure and with minimised liquid loss.
Both coupling parts are equipped with a flat poppet valve to control the flow.

Dry Break Coupling
  1. STANAG 3756 Dry Break Fitting
  2. 50mm BSP Female SS316 Viton® O-ring seal Hose Coupling
  3. Max. Working Pressure = 2500 kPa
    Test Pressure = 3750 kPa
  4. Min. Burst Pressure = 12500 kPa
  5. Working Temperature = -20°C to +200°C NB: temperature range vary according to O-ring material
Desiccant Filter Specifications
Combined Air Breather and Water Removal Filter Air flowing into the tank through the desiccant breather, initially passes through the drying material and then through an air filter element to filter out the contained dirt particles. The condition of the drying material changes as the absorbed moisture increases and the colour changes gradually from red to orange.Desiccant Filter
  1. Drying Material: Non-toxic ZR gel granules
  2. Air Filter Element: 3 μm
Cleaning Spray Ball Specifications
The main purpose of rotary spray ball is to wash medium and small-shaped inner tank containers. Effective cleaning, low energy consumption, at any angle, comprehensive universal washing tank, alternative to traditional static spray because it uses low volumes of cleaning fluid at low pressure. Remove accumulated particles in the tank wall material, thus ensuring a sterile tank
Cleaning Spray Ball
  1. Spray ball end has 360° coverage
  2. Cleaning Radius: 1m
  3. Thread Specification: DN15 ½” Female
  4. Thread Diameter: 19mm
  5. Ball Diameter: 37mm
  6. Height: 102mm
Funnel Specifications
IBC Funnels are great for easy and spill-free filling of intermediate bulk containers. These IBC funnels are resistant towards chemicals and are ideal for industrial use.
Funnel
  1. Dimension: 305mm x 305mm x 198mm
  2. Material: SUS304
Sparge Specifications

Sparge
  1. Sparging Tube Assembly OD 32mm SS316
  2. Hex Nipple 1/2″ SS316 NPT
  3. Half Socket 1/2″ SS316
PRESSURE MANWAY Specifications

PRESSURE MANWAYCTAVGD WITH HD LID

The pressure manway is sealed to the top of the IBC with a nitrile seal, then the clamp band is tightened until air tight. The pressure pallet performs in the same way as a vent. On the vent, a spring mechanism will open at – 3.5 kpa to allow atmospheric air to enter the tank. When the tank reaches a pressure level of 21 Kpa, the spring will open again to relieve air from the tank.

In the event of fire, the pin mechanism on the latch will fail at 138 degrees centigrade. After the failure of the pin, the hatch assembly will open and the tank will vent to the atmosphere through the open hatch.

Pressure Setting : 21 kPa
Venting capacity : 2100 l/m (Airflow)
Maximum in flow : 300 l/m (Liquid)
Pressure orifice : 1,7671 mm2 (150mm diameter)
Pressure pallet : 304 SS
Pressure gasket : Teflon
Pressure spring : 304 SS

Vacuum setting : -3.5 kPa
Vacuum capacity : 1,000 l/m (Airflow)
Maximum outflow : 250 l/m (Liquid)
Vacuum orifice : 1,500 mm2
Vacuum pallet : 304 SS
Vacuum gasket : Teflon
Vacuum spring : 304 SS

Temperature Setting : 138oC
Fusible material : Low melt alloy
Body material : 304 SS
Roll over protection : No
IBC Mixer / Agitator Specifications

Electric IBC tote agitators & mixing equipment

High efficiency agitators and tank mixers options available to meet the jet fuel mixing requirements and to suit the CT Aviation IBC structure. The top-entry agitator mixers incorporate advanced designs in mixing technology achieving ultimate blending & mixing conditions in open or closed top vessels.

MixerMaterial: 316 stainless steel
Electric motor : 2.20 kW
Speed RPM : 1400 rpm
Protection : IP55
Rating : 415V/3PH/50HZ
Shaft Speed : 220 rpm
Shaft diameter : 25 mm
Impeller : E-400
Impeller diameter : 360 mm
Pallet Skid Unit Specifications

Four-way fork entry

Transtainer CT IBC Pallet Skids are designed to suit their Container Tote series of Intermediate Bulk Containers for transportation and handling purposes.
• Robust and durable design
• IBC lifting and handling using forklifts and pallet lifters
• Standard pallet dimensions compliant with rail/road containers
• Weather resistant to extreme temperatures, rains and UV rays
• Resistant to wear and tear for prolonged and repeated operations
 

Specifications
Material Options 5mm Stainless Steel 304 plates and sections.
5mm Stainless Steel 316 optional
Pallet Size 1106 x 1106 x 175mm high
Standard pallet size for transportation.
Fork Lift Access Four-way fork entry
Weight Limit ______ in Litres/Gallons of IBC
Pallet Skid Unit
Trailer
Specifications Features

Width : 1500 Mm
Length :2480 Mm
Depth : 300 Mm
Overall Measurements
Width : 2000 Mm
Length : 3830 Mm
Height: 800mm / 900 Mm With Cage
Chain Standard : 10mm
Coupler Standard: 50mm 2000kg
Lights Standard : led Light;7pin Plug
Tires Standard: 185r 14”

 Rocker roller suspension Cable disc brakes
Swing up jockey wheel Front & rear tailboards
Tie rails all around trailer Spare wheel
Sunraysia rims NEW light truck tyres
Rubber mud flaps rear of mudguards
LED tail lights
Checker plate steps between front & rear of mudguards

PIUSI PUMP ASSEMBLY

PIUSI Fuel Pumps Specifications

PIUSI fuel pumps are transfer pumps suitable for flammable fuels such as gasoline, kerosene, and diesel. These are easy to use, versatile, and compact and adapts to your requirements.

Container Tote Aviation General Duty With PIUSI Pump
  1. PIUSI EX50 12V DC 250W
  2. ATEX/IECEx directives: the pump satisfies the stringent criteria regarding product safety.
  3. Compact and sturdy construction
  4. Anti-noise filter EMC (electromagnetic compatibility)
  5. Material: Cast-iron body, Sintered Steel rotor, PPS vanes, Steel shaft, Viton seal
  6. Inlet/Outlet diameter: 25mm BSP
  7. Flow rate: High efficiency pump able to dispense up to 50 Litres/min (13 gpm) with little voltage draw, ensuring a longer life
  8. Fully flanged components: Pump, flow meter and filters can be fitted or replaced without the use of sealing paste, making connections quick and safe.
  9. An integrated bypass valve; thermally protected.
  10. In addition, PIUSI EX50 is UL / ULC approved for use in the United States / Canada markets.
  11. Noise Level: 74 dB at 1m
  12. Speed: 2700 rpm
  13. Weight: 6.9 kg

YANMAR PUMP ASSEMBLY

Yanmar Fuel Pumps Specifications

The Yanmar diesel-driven pumps are strong working machines to work through heavy duty environments like mining, drilling, agricultural, marine, suburban industries, and oil & gas. The strong engine exceeds the power and environmental expectations. The pump uses Yanmar’s own efficient combustion system with low fuel consumption. Great for strong fluid transfer applications.

 Yanmar CI15 L48
Powered by Yanmar Diesel Engine L48. Electric start optional
Engine Horsepower: 4.8HP
Direct injection engine with easy installation
Low noise and low vibration
Material: Anodised Cast Iron casing, Bronze impeller, Silicon Carbide Mechanical seal, Viton Elastomer
Inlet/Outlet diameter: 40mm
Pumps up to 350 Litres/min
Strainer Included
Speed: 3400 rpm
Weight: 56 kg

PUMPING ACCESSORIES

Suction Tube Specifications

Suction Tube
  1. DIN40 SCH40 Stainless Pipe
  2. Camlock Male 2 in BSP Aluminum
  3. Dust Cap 2 in Aluminum
Hose Reel Specifications
Heavy duty jet fueling hose reel with spring-rewind and twin pedestal supports.
  1. Black Nitrile synthetic rubber
  2. Fitted with 25mm i.d. hose available in 4m-20m lengths
  3. Operating pressure up to 3,500 kPa (500 psi)
  4. Maximum operating temperature 80°C
  5. 25mm BSP (F) reel inlet and 25mm BSP (M) hose outlet
  6. Wall / floor mounting bracket integral to the reel design
Cut-off Fuel Dispensing Nozzle Specifications
The dispensing nozzle is ATEX certified, fitted with a device that automatically shuts off flow when the tank is full, preventing an overfill scenario. It is designed for a quick and clean refuelling.
  1. Automatic cut-off
  2. Material: Aluminium body with NBR seal
  3. Spout diameter: 29mm
  4. Inlet diameter: 25mm BSP
  5. Flow rate: 140 Litres/min
  6. Only with pumps
Fuel Dispensing Meter Specifications
The ATEX certified flow meter has been engineered for an accurate measuring of the quantity of fluid dispensed that meets the ATEX/IECEx requirements related to the use in potentially explosive atmospheres.
Reliable and easy to install, it can be calibrated on site and simply fitted with both rigid or flexible pipes or can be put directly on pumps and tanks.
.
  1. 3-digit display
  2. Easy to calibrate
  3. 4 flow directions
  4. Material: Aluminium body with techno-polymer nutating disk chamber
  5. Inlet diameter: 25mm BSP
  6. Outlet diameter: 25mm BSP
  7. Flow rate: 20-120 Litres/min
  8. Maximum pressure: 3.5 Bar / 350 kPa
Fuel Tank Filter Specifications
Fuel Tank Filter removes both water and particles out of diesel to a micron rating. This diesel storage tank filter can be installed before or after the pump, and has a spin on cartridge, which makes it easy to be replaced when it starts to get full.

.		 Cannister filter: 30-micron
Inlet diameter: 25mm F BSP Flanged
Outlet diameter: 25mm F BSP Flanged
25mm-12 F UNF Filter Thread
Max. flow rate: 70 Litres/min
Suitable for diesel and petrol
Includes 1 x filter head and 2 x filter element